In our promise with our obligation to keep your delivery schedules intact, over the past 25 years, Dynamic has vertically integrated into 7 different manufacturing facilities, covering all stages of product development cycle; from raw material to finished goods delivery.
Dynamic is one of the few, if not only, one stop socks manufacturing shop that can spin, ply, dye, bleach, and process/finish its own product from Raw materials. Our in-house manufacturing divisions ensure your product lines are kept on track and guarantee competitive prices.
The primary incentive behind Dynamic’s Level 5 Vertical Integration is to pass on cost savings to it’s valued clients.
All manufacturing facilities have installed ISO: 9001 Quality Control Systems which are regularly audited by independent external auditors.
To supply premium product i.e. Cone and Fiber dyed Yarn and tops, Dynamic runs a fully integrated Dying Plant with world class technology including Bleaching, Radio Frequency Drying & Latest Finishing machines. Today, the Dyeing unit has grown to become one of the biggest of its kind in the Hosiery Industry of Pakistan and is equipped for Hank/Muff & Cone dying. Complete in-house needs of Dynamic are met from this plant with an installed capacity of:
- Yarn & Piece Dyeing 1460 tons per annum
Dynamic Dyeing Plant is capable of dying a vast range of yarns – 100% cotton, Polyester, Cotton Blends, Cotton/wool, Viscose, Acrylic/ Cotton, 100% Acrylic and other synthetics.
Lot Size Flexibility
- Yarn and Piece Dyeing in 1 kg to 500 kg vessels gives us extreme flexibility.
3D Printing Unit as well as (Heat Transfer Printing Machines)
To explore another strong niche in the global Hosiery Market, Dynamic recently installed a brand new 3-D printing section. With the latest digital technology, we can now produce high quality digital transfers maintaining photographic quality images whether it is on Apparel, Head wear, or Socks & Tights.
Unlike most of our competitors who depend on contractors to produce their designs and outsource custom embroidery, Dynamic operates its own Art Design Studio and Embroidery Division. This allows us to carefully control the process which ensures the highest quality and fastest production. The organization operates the most modern embroidery equipment with machines of Barudan each with double side heads.
Yarn Covering Unit
Dynamic in-houses both Conventional cover as well as Air-cover to produce single or double covered yarns as well as blends. The company uses state-of-the-art machinery for the production of single and double covered yarns, and air-jet covering machines for the manufacture of air-jet yarns.
Dynamic lead the Hosiery sector of Pakistan by installing an in-house yarn covering setup to further guarantee quality yarn for the knitting division.
Yarn Winding & Unwinding Unit
The purpose of this operation is to give a marled affect to the yarn. It is a two stage process for strengthening the yarn namely doubling and twisting. This allows us the freedom to select yarns that optimize performance, give maximum flexibility to the consumer in terms of color combinations and reduce cost of the end product as per our customer’s demand.
Power Generation Plant
Dynamic’s Power Plant is authorized by LESCO (Lahore Electric Supply Company) which is the government organization in charge for the regulation of power production. The technical team is comprised of highly trained engineers who operate on 24 hours basis to provide uninterrupted power supply to address the needs of Dynamic more effectively.
Dynamic has two power lines installed – 1) directly from the government grid and 2) from stand-by generators and an HFO unit. Depending on the global oil prices, strategic decisions in advance enable dynamic to run on the cheapest mode possible.
In its promise to protect the environment, Dynamic also in-houses a Solar Power Plant to further guarantee consistent supply of power to all the manufacturing units.
Dynamic Garments Unit
In order to pursue its Vision of remaining the first choice for Quality Hosiery Buyers, Dynamic decided to venture into Garments. Dynamic is the Pioneer in Pakistan’s Hosiery Industry to diversify into a fully operational in-house Tights Manufacturing Unit. The unit is setup on a total covered area of 20,000 square ft. and has an installed production capacity of 14,000 pieces/day.
Since 1992, we have continually improved our design and manufacturing process to ensure that we repeatedly produce superior products for our customers and continue towards our goal to be a Pakistan based, world-class manufacturer. Below are a few more pictures highlighting our state-of-the-art manufacturing processes from stock yarns inventory halls to quality controlled finished good packing and delivery.